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The most important result is that Copper based mirrors, and ZnSe lenses in a typical industrial laser operate at a fraction of their Laser Damage Threshold.
The reason(s) optics fail is entirely due to external factors, e.g from their operating environment.
In particular mechanical forces from mounting, clamping etc, significantly reduce the lifetimes of ZnSe lenses. Increased absorption from external contamination or poor cleaning can quickly lead to laser damage. The difference between a good lens, and a poor lens, can be an increase in absorption of just 1 part per thousand.
Fortunately the situation with copper mirrors is more forgiving, as their ability to ”sink” heat is so much better.
Gold coated copper mirrors are used on lasers of 40 KW power, and for 5 KW and above copper mirrors are the only realistic choice. Such a large power handling ability means that even when damaged, or dirty, copper mirrors carry on working in high power industrial laser systems.
For a laser with a 20mm beam diameter Gold coated Copper mirrors are working at just a fraction of their potential see table below
Laser Power |
2KW |
4KW |
5KW |
20KW |
Fraction of Laser Damage Threshold |
2% |
5% |
6% |
25% |
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